ball and sag mill foundation design

ball and sag mill foundation design

Manual design of SAG/ball/rod mill foundations ...

Mar 14, 2007  RE: Manual design of SAG/ball/rod mill foundations youngstructural (Structural) 7 Mar 07 18:27 I have a bit of a long answer here, so I'll give you a synopsis: I don't think an design can be produced manually, and I think a preliminary design could

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What's the Difference Between SAG Mill and Ball Mill ...

Nov 26, 2019  The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill’s ...

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Grinding Mill Foundations

Sep 23, 2014  Sep 23, 2014  This means that SAG mill foundations behave very differently from ball mill foundations. 4 – Mill Designer Stiffness Criteria. One of the mill designers performs a calculation to determine the “target stiffness” of the foundations given the mill and ring motor stiffnesses.

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SAG Mill Grinding Circuit Design - 911metallurgist

Jun 06, 2016  SAG Mill vs Ball Mill. Ball Motion inside a SAG Mill. Ball Motion inside a Ball Mill. To a more significant degree than in other comminution devices, liner design and configuration can have a substantial effect on mill performance. In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity ...

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Foundation Design For Ball Mill

Autogenous, semi-autogenous and ball mills for wet and dry grinding. in our offices all around the world design these cutting-edge turnkey ... Ball mills, autogenous mills and semiautogenous mills from Thys-. senKrupp Polysius with ... the foundations are smaller, reducing the mill

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Autogenous mills, semi-autogenous mills and ball mills for ...

supported grinding mills up to the largest sizes. SAG/ball mill circuit incorporating pebble crushers and a POLYCOM® high-pressure grinding roll. SAG and ball mill for gold ore grinding. One of three SAG mills with 9.75 m diameter and 2 x 4000 kW drive power. These mills operate in conjunction with ball mills for iron ore grinding in Iran.

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Ball Mill Design/Power Calculation

Jun 19, 2015  Jun 19, 2015  The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit

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(PDF) DYNAMIC ANALYSIS FOR BALL MILL FOUNDATION

A practical case of ball mill foundation is examined herein. The diameter of mill is 8.0 m with length of 13.1 m, operating at 12 rpm. The height of mill shaft is 18.1 m above ground.

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(PDF) DYNAMIC DESIGN FOR GRINDING MILL FOUNDATIONS

A practical case of ball mill foundation is examined herein. The diameter of mill is 8.0 m with length of 13.1 m, operating at 12 rpm. The height of mill shaft is 18.1 m above ground.

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Stuart Hewer - Senior Civil Structual Design Draftsperson ...

• Design and drafting and layout of the milling area concrete 50,000 m3 in total. • 5 x ball mill foundation GA and reinforcing drawings. • 3 x SAG mill foundations GA and reinforcing drawings. • Building foundation, drive-in sumps, ring beams, bunded area, retailing walls. suspended slabs, concrete hoppers, cast-in details.

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Design of Foundation for Ball Mill – D-CAD Technologies

Mill Foundation comprises of i) Base Block ii) Pedestals for Mill, Pinion, Motor, Gear Box and Inching Motor. Bottom of the Base Block is supported on the soil @ – 3.8 m level below FGL whereas its top is at + 0.2 m level. Foundation spans about 24 m x 7 m in

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HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG AND

HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG AND BALL MILLS Dr. Axel Fuerst, ABB Switzerland, Baden, CH ... Generally the foundation design requires more effort than the seismic design of the GMD, simply due to ... before the GMD and mill structures. Design and construction of GMDs approach to withstand harmful effects To reach a sound design ABB ...

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Background - Leaders in Comminution Design

Background. Starkey Associates (SA) was established in 2000, incorporated in 2009, and is now recognized as a global leader in SAG mill grinding circuit design. In 2002, John Starkey invented the SAGDesign test. Although the foundation of the test was based on his practical engineering experience, it was in collaboration with Dawson ...

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ball mill foundation design 7 - cieszkowski.waw.pl

7 MW Helical mill pinions input power installed in both 40' SAG and 28' Ball mills. • Foundation design requirements are. Read More. Cement grinding Vertical roller mills versus ball . Cement grinding Vertical roller mills versus ball mills the OK mill has become an excellent example of a mill design that has overcome the 7 83 100 8 I. 7 a .

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how to design a ball mill foundation stone crusher machine

A crusher is a machine designed to reduce large rocks , where the weight of the stone provided a boost to , the SAG mill and ball mill are considered grinders. ... design of mills and crusher foundations grinding mill equipment foundation design for ball mill Crusher machine , stone crushing machine foundation design.

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Ball mill/SAG mill drive lubrication system IEEE ...

Apr 30, 2015  Ball mill/SAG mill drive lubrication system. Abstract: This paper describes the function and operation of lubrication systems for Ball Mill and SAG Mill Drives. Provided within this paper are hydraulic schematics, functional description and a general overview of system layout as well as some of the important features and factors relevant to ...

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A Method of C alculating Autogenous/ Semi-Autogenous ...

of large AG/SAG mills and large ball mills. However, it is necessary to discuss their operation because a Rod mill product has a similar slope to AG/SAG mills. This product slope averages less than 0.5 when plotted on log/log paper and therefore contains an extra amount of ne material fi compared to a PSD, having a 0.5 slope. This fi ne material,

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(PDF) STARTLING EFFECT OF BALL SCATS REMOVAL ON SAG MILL ...

An increase of over 10% in mill throughput was achieved by removing the ball scats from a single -stage SAG mill. These scats are non- spherical ball fragments resulting from uneven wear of balls ...

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Paper # 25 - Copper Mountain Overview on the Grinding ...

The grinding circuit for the Copper Mountain project consists of one FLSmidth SAG mill and two FLSmidth ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

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Flexible milling and grinding solutions that last FLSmidth

For the mining industry, our semi-autogenous (SAG) grinding mill uses a minimal ball charge in the range of 6-15 percent. It is primarily used in the gold, copper and platinum industries as well as in the lead, zinc, silver, and nickel industries. Autogenous (AG) grinding mills involve no grinding media as the ore itself acts as the grinding media.

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Mill (grinding) - Wikipedia

SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a

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(PDF) Selection and design of mill liners

The mill has an unfavourably close liner spacing, with 40 rows of liners in an 18ft mill. The SAG mill drilling would conventionally be 34 rows, and this is too many ( Powell et al, 2006). These ...

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Mill power draw models - SAGMILLING.COM

The design of mill liners and SAG mill discharge grates will have a large effect on how efficiently the mill operates and the circuit throughput. All models generally assume that a mill is fitted with "efficient" liners and that the grate design neither limits passage of pebbles (and pulp) nor permits re-circulation of pulp back into the mill.

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Ball mill high vibs AMP Maintenance Forums

Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos shown in the attachment.

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Background - Leaders in Comminution Design

Background. Starkey Associates (SA) was established in 2000, incorporated in 2009, and is now recognized as a global leader in SAG mill grinding circuit design. In 2002, John Starkey invented the SAGDesign test. Although the foundation of the test was based on his practical engineering experience, it was

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SAGMILLING.COM .:. Home

Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers. The online library of technical articles contain several papers on metallurgical topics including comminution modelling, mass balance calculations and

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Alpha Engineering Project Portfolio

Concrete Foundation Design. Sag Ball Mill Shoring. Industrial Addition. 8,000 sq. ft. Addition to Miller Precast. Cotter Dam. Cotter Dam for Bridge Pier Construction. Sag Ball Mill Shoring. 1/6.

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Industrial Solutions polysius ball mills

raised and positioned. This allows any unevenness in the foundation to be compensated for and makes it possible to replace individual sliding shoes. Shell-supported ball mills are becoming the mills of choice over those with trunnion bearings. Depending on the size of the mill, there are two, four or six sliding shoes per bearing assembly.

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Grinding Mills - an overview ScienceDirect Topics

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.

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Minerals Free Full-Text Optimizing Performance of SABC ...

The final plan was to increase the ball charge in the SAG and ball mill to 10% v / v and 27% v / v, respectively; set the upper limit of the operating power in the ball mill to 5800 kW; use a TRIO TC Series crusher (without a power-/feed rate–controlling device, but with a feed bin) to crush pebbles for recirculation back to the SAG mill

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(PDF) SAG mill circuit optimisation at Ernest Henry Mining

receives combined ball mill a nd sub – screen deck size SAG mill discharge material via a 20/18 Warman centrifugal pump running with a 1700 kW variable speed motor and gearbox.

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Company and Services

The dynamic design of the Cadia foundations led to our engineers being asked by Newcrest to determine the cause and later the solution to the vibrations exhibited by the stator of the 40 ft SAG mill and also the root cause analysis of the girth gear failures for the twin 22 ft ball mills.

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An ITT Brand Goulds SRL

• Sag Mill • Rod Ball Mill • Primary and Secondary Cyclone • Thickener Feed • Flotation Feed • Tailings The SRL-XT has extra-thick rubber components that are up to three times thicker than standard rubber-lined pumps. Its heavy-duty design makes it ideal for the toughest applications, especially

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Optimizing your SAG mill operation - International Mining

Mar 21, 2007  Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm).

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The operating principle of the ball mill

Feb 08, 2017  The operating principle of the ball mill consists of following steps. In a continuously operating ball mill, feed material fed through the central hole one of the caps into the drum and moves therealong, being exposed by grinding media. The material grinding occurs during impact falling grinding balls and abrasion the particles between the balls. Then, discharge of ground material performed ...

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ECEL™ HPGR I PERFORMANCE PARTS High pressure grinding

The change from a SAG mill to an HPGR in primary grinding results in a lower overall power consumption the comminution circuit. In comparison to using staged crushing as ball mill feed prepara-tion, replacing the tertiary circuit with an HPGR frees up ball mill capacity (or reduces the size of the ball mills

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Literature Review: Gearless Motor Failures – A Mill ...

Sep 10, 2014  The Collahuasi motor was for a 40 ft SAG mill. The Antamina 38 ft SAG mill was also driven by an ABB motor and the hanger plates had not failed on that machine after several years of operation. Similarly, the Sossego motor for the 38 ft SAG mill had not failed. It too had an ABB motor and it had operated longer than the Collahuasi motor.

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Mill Liner Bolts Forged Mill Liner Bolts Greg Sewell ...

Ball Mill Liner Bolts. Greg Sewell Forging designs and manufactures the highest quality SAG and Ball mill liner bolts, and by equally distributing the elongation load you can prolong the life of each bolt, reducing the amount they will need to be replaced.

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